Monday 18 March 2013

Lightweight Material Research


Material Research: This post will contain the average densities of various forms of common materials, possible processes for manufacturing furniture, some of their properties relevant to their functional application as a component of a piece of furniture and their aesthetic properties as well.


Plastics
Common Forms
Sheets
Tubes/Rods
Mesh
Avg. Density (gcm-3)
0.800-1.500
Manufacturing Processing for furniture
Vacuum forming , line bending, cutting, bolting.
Bending
Line bending, cutting
Properties
High tensile strength, flexible, reflective, generally quite light weight. Form can be manipulated to strengthen structures.
Aesthetics
All can be glossy or matt, which reflects light in various ways. Many colours are available

Wood
Common Forms
Solid Timber
Laminated Veneer
Plywood
Avg. Density (gcm-3)
.600-1.200
0.500-0.800
.500-.900
Manufacturing processing  for furniture
May be cut, carved
May be bent, glued, ironed, twisted
May be bent, cut
Properties
Strong, rigid.
Flexible, brittle
Strong, somewhat flexible
Aesthetics
All may be painted, lacquered, veneered, or left natural

Steel
Common Forms
Sheet
Tube
Perforated Sheet
Density (gcm-3)
7.750-8.050
Manufacturing Processing for furniture
Sheets can be rolled, cut, bent to increase structural rigidity. Steel must be welded or bolted to connect parts.
Tubes can be curved, cut and welded.
Perforated sheets can be rolled, cut, bent to increase structural rigidity. Steel must be welded or bolted to connect parts.
Properties
Malleability, shaping can increase structural integrity
High strength, durability
Malleability, shaping can increase structural integrity, perforation maintains considerable strength and reduces weight of sheet
Aesthetics
Plain metallic surface, can be painted, or decorated with cutting out parts of the surface.
Surface can reflect light, can be painted. Industrialized look.
Has uniform pattern, may be painted, industrial look.


Paper
Common Forms
Paper Mache
Molded Pulp
Layered & glued
Avg. Density (gcm-3)
0.400-1.500 (depending on other constituents)
Manufacturing Processes for furniture
Gluing, cutting
Pulping, casting, compression, cutting
Gluing, cutting
Properties         
Somewhat flexible, low tensile strength, lightweight, may need reinforcement
Aesthetics
Can be painted, not reflective (excluding paper mache)

Fabrics
Typically fabrics are not used as structural components in , due to their inability to maintain structural integrity under compressive forces, with the exception of woven fiberglass sheets and hemp fiber paneling. Instead the fabrics are used to make the seating, as they are generally good at distributing load evenly and have high tensile strengths whilst being able to stretch and bend. Examples of fabrics include: Leather, suede, wool, silk, cotton, hemp, fiberglass, spandex, nylon, acrylic and polyester. Depending on thickness, these materials have a varied density range.

Strings, ropes, hoses & wires
Strings, ropes, hoses and wires are all specifically designed to withstand tension and fail to maintain shape under compression, much like fabrics. Wires however tend to be much stronger under compression, given the shape has appropriately been manipulated to allow for compression to be withstood. Generally all of these materials are used for the seating in furniture and exhibit the highest tensile strength when woven together.

Sunday 17 March 2013

Load Bearing Spaghetti

Here is the individual outcome of the load-bearing spaghetti structure. To distribute load from the top, evenly down to the base, I connected each corner of the base to two corners on the adjacent base. The purpose was to distribute load sideways, in directions where load was already being applied in equal magnitude, in the opposite direction. This design was able to withstand a surprising quantity of mass, before critical failure.

Thursday 7 March 2013

Eames Lounge Chair - Detailed Investigation


Here is my exploded perspective sketch of the Eames Lounge chair, the image below it is just a copy of my development sketch.

Next post: 3 posters comparing chair designs of notable designers throughout the 20th century.